Special design V-belt pulleys

Customised manufacturing for direct assembly

As a specialised iron foundry focusing on industrial drive technology, we are your expert partner for ready-to-install V-belt pulleys in special designs. We manufacture customised V-belt pulleys in accordance with DIN 2211 / DIN 2217 – in all common profiles such as SPZ, SPA, SPB or SPC – with diameters up to 2,500 mm and unit weights up to 6,000 kg.

Thanks to our flexible moulding process, we can respond to your requirements quickly, economically and without model costs. In our own foundry, we manufacture all pulleys to fit perfectly – from one-off production to small series.

As a complete manufacturer, we take care of the entire production chain – from design and casting to mechanical processing on state-of-the-art CNC machines.

On our Schenk balancing machines, we ensure that your components are perfectly balanced – on request, also on a contract basis. We also offer various surface treatments, refinements and galvanising to optimally prepare your components for use in industrial environments.

Downloads

V-Belt pulleys(1530 KB)

Accessories

Industrial belts / V-belts

Measurement

Tensioning elements

TaperLock clamping bushes

Friction-locked connections | Clamping sets

At a glance

Features

Special production according to customers individual specifications or drawings
Standard for peripheral speeds up to 42 m/s
Maximum pulley diameter 2,500 mm
Maximum pulley weight approx. 6,000 kg
Maximum drive power 1,000 kW

Flexible moulding process | Fast delivery

Individual model setups are not required – there are no model costs!
Manufactured according to DIN 2211 / DIN 2217
Change requests or adaptations can be accommodated without costs
Short term production and delivery possible

Materials

Standard: Cast iron with lamellar graphite EN-GJL-200 to EN-GJL-300 (GG-20 to GG-30), DIN EN 1561
Alternatively: Ductile iron (EN-GJS-400 to EN-GJS-800) or cast steel (GS), welded steel design or aluminium

Standard-Profiles

SPZ, SPA, SPB, SPC
XPZ, XPA, XPB, XPC
3V, 5V, 8V
20, 25, 32, 40
10 (Z), 13 (A), 17 (B), 22 (C), 32 (D), 40 (E)

Possible shaft-hub connections

Cylindrical or conical bore, with or without keyway
TaperLock bushing
Clamping set bore (for one or more clamping sets)
Ball bearing bore with ring grooves / retaining grooves

Possible designs

Arm, solid or plate pulleys
Double arm / double base pulleys
Additional stiffening ribs

Balancing standards

Standard according to DIN 21940-11 in quality grade G16
Available in quality grades G6.3 or G2.5 on request

Surface treatment

Primed / black oxide finish as standard
Individual surface treatment and special painting is also possible

V-belt pulleys for industrial applications

Further variants

V-ribbed pulleys / Poly-V pulleys

In addition to classic V-belt pulleys, we also manufacture ribbed pulleys/Poly-V pulleys (profiles H, J, K, L, M) in special designs according to individual customer specifications. They are ideal solutions for multi-track or particularly compact drive systems.

V-belt pulleys as steel/welded construction

Since drive elements made of grey cast iron, spheroidal graphite cast iron or cast steel cannot be used in some applications, we also produce drive and flywheels as steel/welded constructions. This design offers increased stability despite its lower mass and is used primarily for large drive wheels with high workloads.

Manufacturing process of a V-belt pulley

Thanks to our unique, flexible moulding technology, we are able to produce drive pulleys and other rotationally symmetrical drive elements, such as coupling bodies, flanges or bearing shells, without model costs. For this project, we manufactured a customised V-belt pulley with TaperLock mounting and accompanied the process from the technical drawing to the preparation for dispatch. The pulley, made of grey cast iron (material EN GJL 250), has a diameter of 510 mm and a rim width of 314 mm. The raw weight before mechanical production was 220 kg and the production weight is 150 kg.